Mercury Outboard Shifting Problems



Modifications for the OMC or Johnson 40hp A Series Pumps : This unit is more compact in that the bearing body under the water pump impeller unit is a lot closer to the top of the jet unit body, so there is not enough room to put an Ell like on the Mercury conversion. This INSTANT DOWNLOAD 80 horsepower outboard engine repair manual was designed for do-it-yourself mechanics and factory trained technicians. It offers the largest displacement one cylinder outboard in this hp class. related with 1984 johnson 25 hp outboard manual 1984 mercury black max 150 owners manual. started out season with a mild glunk when shifting which seems to be quite normal. This single cylinder outboard features an easy manual starting with a front mounted gear shift lever as well as tiller steering. In-line engine design is inherently smooth for refined power and performance. Download a 15HP Yamaha, Suzuki, Evinrude, Mariner, Johnson, Mercury outboard repair manual in seconds. Figure 1 - Typical Outboard Dog Clutch Shift System Outboard Transmission Diagnosis Shifting Problems Gear shifting is something everyone does, but not everyone does it correctly. DOWNLOAD outboard or inboard marine repair manuals straight to your computer in seconds—fix your problems now. The other one dosen. I wanted to move, so I started up the outboard and tried to put it into forward from neutral and nothing happened. Force 85-125 HP Outboard Owners Manual - Free download as PDF File (. (AP) — Mercury Insurance Co. Original Factory Mercury Marine Stators. Outboard Motors. The 2020 Mercury 6 HP Outboard Model # 6MH, at just 57 Lbs with an integrated gas tank, is truly a portable outboard. Re-engineered control box for updated aesthetics and optimized performance. I'm betting it's the shift cutout switch that's causing the problem. Mercury Verado Outboard Motors. 5 horsepower Mercury, Mariner, Yamaha, Suzuki, Johnson and Evinrude outboard engine repair manual delivered straight to your computer in seconds and fix your problem now. Honda Outboards Mercury Motors Mercruiser Tohatsu Outboards Services Services OEM Parts Boat Yard Parts Request Service Quote Request Gallery. However, enough information in 25HP outboard repair manuals is given for do-it-yourself or apprentice mechanics to correctly and safely perform repair work to their 25HP outboard motor and components. DOWNLOAD outboard or inboard marine repair manuals straight to your computer in seconds—fix your problems now. 95! Mercury 2-Stroke Outboard Boat Motor service manuals are available for immediate download! This service is available for only $4. 9 Mercury, four-stroke outboard motor. Issuu is a digital publishing platform that makes it simple to publish magazines, catalogs, newspapers, books, and more online. Mercury service manual called for 10w-40 in hot states, so bled it using Mobil Max Life In. Ultimately, both Buckley and Bruestle left Mercury. I have a 15hp Mercury (Gamefisher) outboard and it's been running great until last Saturday. I purchased and installed a new SE106 upper and lower unit a couple of months ago. "Outboard Motors" service and repair manuals. 9hp, 2 cyl, 2 stroke Engine Service Repair Manual. Outboards should be attached to work stands, or lowered to ground as soon as possible. Condition is UsedI got this as a spare auxiliary engine. Hesitation, funny shifting. The problem I am having is that although the gearbox is working fine ,the shift from N to Reverse is very stiff and takes quite a bit of effort to move. Shift System Theory: The shift system of a Mercruiser Alpha system is really very simple BUT it must all be working properly. 2001 Mercury 225 HP 225XL Optimax Saltwater. The shift linkage is the only complete connection between the upper part of your Johnson outboard motor and the lower part of your motor. 90-10216040 JANUARY 2003 Printed in U. Cooling System Problem. Most boat parts ship same day if ordered by 3:00PM CST. Banse This review is based upon a two-year evaluation of a production 9. DOWNLOAD outboard or inboard marine repair manuals straight to your computer in seconds—fix your problems now. Serial Number: OR: Product Line:. Online Parts lookup, Large inventories of Mercury Mariner outboard OEM and Aftermarket parts, Same Day Free Shipping, Discounted rates. A 25HP outboard Yamaha, Suzuki, Johnson, Evinrude, Mercury, marine engine repair manual is a book of instructions, or handbook, for learning how to maintain, service and overhaul the 25HP outboard motor to factory specifications. - 2001, Mercury Marine Page 1 of 26 INSTALLATION MANUAL 25, 30, 40, 50 and 60 HP (4-Stroke) NOTICE TO INSTALLER: After completing assembly, these instructions should be. mercury outboard shifting question: 10: Grinding when shifting forward/ Mercury outboard: 6: 1978 Mercury 800 Stalling When Shifting: 5: Need help with 2006 Mercury 115 hp 4 stroke - Lost shifting in Forward and Reverse: 2: 1971 Mercury 650 Idle and Throttle/shifting cables: 0: 200hp Mercury outboard shifting problem: 0: Mercury 120HP outboard. The Mercury 50ELPT Command Thrust FourStoke outboards compact, single-overhead-cam design and long piston stroke give the Mercury 40 - 60hp FourStroke outboards more low-end torque for excellent acceleration, even when pushing a heavy load. Re-engineered control box for updated aesthetics and optimized performance. You may like my other videos. GO TO DOWNLOAD ! This Mercury Mariner 150 175 200 EFI 1992-2000 Service Manual Free Download is a complete factory service and repair manual for your Mercury Mariner 150 175 200 EFI. This switch usually gets screwed up when a shift cable is replaced by folks unaware of this little guy hiding in the back of the boat. The inboard/outboard engines can have the same problem as outboard engines. A downloadable repair manual is a digitally delivered book of instructions providing step-by-step repair procedures, maintenance and a troubleshooting guide. I have a 1972 Mercury outboard motor that the control cam. Since 1968, West Marine has grown to over 250 local stores, with knowledgeable Associates happy to assist. In-line engine design is inherently smooth for refined power and performance. Issuu is a digital publishing platform that makes it simple to publish magazines, catalogs, newspapers, books, and more online. These units are new, not remanufactured, which means it has no wear and tear yet. Ask the experts on our Mercury Outboard Parts Forum for repair issues, diagnosing problems, links to diagrams, suggestions on buying parts and more. All boat parts from Seiler Marine are manufactured by the top names in the marine business and meet or exceed OEM specs. When reassembling, dropping the powerhead down, align the shifting shaft bevel gears onto the shaft, slide things down which allowsthe shifting lever detent spring to slide into position. Outboard Marine Corporation sometimes referred to as Outboard Motor Company was formed in 1929 when ELTO was merged with Lockwood-Ash Motor Company. The bottom of this upper shift shaft has a splined female socket. Any suggestions would be greatly appreciated. Online Parts lookup, Large inventories of Mercury Mariner outboard OEM and Aftermarket parts, Same Day Free Shipping, Discounted rates. This INSTANT REPAIR MANUAL DOWNLOAD for the Mercury 115 hp outboard engines were designed primarily for factory service Mercury 115 hp outboard technicians in a properly equipped shop. Shop our site and save big!. • Beecher City, IL 62414 618 487 9499. When reassembling, dropping the powerhead down, align the shifting shaft bevel gears onto the shaft, slide things down which allowsthe shifting lever detent spring to slide into position. Also for: 15 twostroke, 18 twostroke, 6 twostroke, 8 twostroke, 9. Jump to Page. reverse is simple the engine spins on its axis. Problem was when throttle was placed into reverse and back to neutral, gear would be stuck at reverse. Manuals contain step-by-step repair procedures, illustrations, pictures and advanced troubleshooting. Manufacturers include: CDI Electronics (Rapair), Outboard Recycle, Red Rhino, Sierra, Wiseco Pistons, API Marine, Arco, GLM and many others. Please check back often as we get motors in all the time. If the shift rod is not moving then you will need to look at the link between the shift lever and the shift rod. mercury 8 hp outboard problem engine hard to start when you do get it running it runs rough, misses, then takes off - Mercury Marine 8hp & 9. It has three detents in which the handle and its linkage can rest (F,N,R). However, enough information in Mercury 115 hp outboard repair manuals is given for do-it-yourself or apprentice mechanics to correctly and safely perform repair. The Mercury 50ELPT Command Thrust FourStoke outboards compact, single-overhead-cam design and long piston stroke give the Mercury 40 - 60hp FourStroke outboards more low-end torque for excellent acceleration, even when pushing a heavy load. Online Parts lookup, Large inventories of Mercury Mariner outboard OEM and Aftermarket parts, Same Day Free Shipping, Discounted rates. 95 per download! If you have a dirty old paper copy of this manual or a PDF copy of this manual on your computer and it crashed we can help!. A downloadable repair manual is a digitally delivered book of instructions that provides step-by-step maintenance, troubleshooting and repair procedures. What are the problems with 115 hp Mercury outboards? Starts hard then it rough idles for a short time then smooths out but when you give it gas it miss fires and bucks and does not smooth out. 47 results for mercury shift actuator Save mercury shift actuator to get e-mail alerts and updates on your eBay Feed. Mercury service manual called for 10w-40 in hot states, so bled it using Mobil Max Life In. A downloadable repair manual is a digitally delivered book of instructions that provides step-by-step maintenance, troubleshooting and repair procedures. Find 25 Hp Mercury Outboard in Canada | Visit Kijiji Classifieds to buy, sell, or trade almost anything! New and used items, cars, real estate, jobs, services, vacation rentals and more virtually anywhere in Ontario. This is good news for freshwater anglers, tender owners, sailors and others in the market for an outboard that's modest in size but loaded with new technology and convenience. Copyright © 1999-2019 Systems Online. GO TO DOWNLOAD ! This Mercury Mariner 150 175 200 EFI 1992-2000 Service Manual Free Download is a complete factory service and repair manual for your Mercury Mariner 150 175 200 EFI. In five years, Verado has established itself at the head of the outboard propulsion class, leading the way with unmatched dependability and performance. If I remember correctly, it's some type of snap clip such as used to be used on carburator linkage that connect the lower shift rod at the top. I have a 60 hp Merc 2 stroke (1999). Ford dealer I went to said they had never heard of the problem. An outboard marine engine repair manual is a book of instructions, or handbook, for learning how to maintain, service and overhaul the 15 HP outboard motor to factory specifications. This INSTANT REPAIR MANUAL DOWNLOAD for the Mercury-Mariner, Johnson-Evinrude, Suzuki, Honda, Yamaha 90 horsepower outboard engines were designed primarily for factory service 90 horsepower outboard technicians in a properly equipped shop. Boat parts store DIY inboard outboard boat motor parts & accessories at great prices with fast shipping and real time order tracking. Problem was when throttle was placed into reverse and back to neutral, gear would be stuck at reverse. 9hp 4 Stroke Outboards question. 1975 225hp mercury outboard manual 1976 225hp evinrude power tilt term oil level 1977 suzuki 225hp outboard motor how to replace rod shift connector 1995 johnson 225hp idle rpm 1996 225hp mercury outboard stalls when accelerating 1978 2005 mercury mariner 2 5hp thru 225hp repair manual 1979 225hp optimax service manual 2003 225hp yamaha computer problems 1980 225hp mercury optimax two stroke. 40hp mercury tracker 4 stroke idle rpm speed yamaha 40hp idle screw on a 2006 40hp yamaha idle set screw yamaha 40hp outboard carb idle speed adj yamaha ob 4stroke 40hp idle speed screw on 1998 mariner 40hp 3cyl outboard idlel screw on a 1988 evinrude 40hp install thrust hub 40hp mariner outboard johnson 40hp 1972 service manual johnson 40hp 2 stroke oil adjustment. In the event that you are searching for Mercury Neutral Switch Outboard Engines & Components, you have certainly come to the right place. In five years, Verado has established itself at the head of the outboard propulsion class, leading the way with unmatched dependability and performance. An outboard marine engine repair manual is a book of instructions, or handbook, for learning how to maintain, service and overhaul the 15 HP outboard motor to factory specifications. An outboard marine engine repair manual is a book of instructions, or handbook, for learning how to maintain, service and overhaul the 25 HP outboard motor to factory specifications. Online Parts lookup, Large inventories of Mercury Mariner outboard OEM and Aftermarket parts, Same Day Free Shipping, Discounted rates. Individuals using this 25HP outboard marine repair manual should possess basic knowledge of tools and mechanical theory. 1975 225hp mercury outboard manual 1976 225hp evinrude power tilt term oil level 1977 suzuki 225hp outboard motor how to replace rod shift connector 1995 johnson 225hp idle rpm 1996 225hp mercury outboard stalls when accelerating 1978 2005 mercury mariner 2 5hp thru 225hp repair manual 1979 225hp optimax service manual 2003 225hp yamaha computer problems 1980 225hp mercury optimax two stroke. A twist grip throttle, forward-neutral-reverse gears with large easy-to-use shift lever, digital CDI ignition and integral fuel tank are just a few of the features you’ll find standard on the 4hp. - 2001, Mercury Marine Page 1 of 26 INSTALLATION MANUAL 25, 30, 40, 50 and 60 HP (4-Stroke) NOTICE TO INSTALLER: After completing assembly, these instructions should be. In addition, the plant manufactures Mercury outboard motor parts, so that owners can expect many hours of reliable service from their Mercury outboards. 1987 classic 50 mercury outboard review 2005 Mercury 50 HP manual specifications for 2001 60 elpto wiring diagram for a 1994 60 hp 2stroke mercury outboard motor. Gen I CC17910 881170A15 Boat Motor Side Mount Remote Control Box with 8 Pin for Mercury Outboard Engine PT. Did a lot of lobestor hooping this year next to break waters which calls for a lot of shifting and manuering of the boat. First i thought it was bunk gas and so i filled it up with the proper oil mix (50:1) and new gas. Since 1968, West Marine has grown to over 250 local stores, with knowledgeable Associates happy to assist. DOWNLOAD a Mercury/Mariner outboard PDF repair manual straight to your computer in just seconds and fix your problems now!. 0l Jamestown Distributors (800) 497-0010 Click to watch the JD Search Tutorial video & learn all about searching and browsing on Jamestowndistributors. pdf), Text File (. 90-10184020 FEBRUARY 2001 Printed in U. Whether you have an outboard in a runabout, are a weekend sailor or a high performance racer, you will have a system operated by a marine throttle or shift cable. 1987 classic 50 mercury outboard review 2005 Mercury 50 HP manual specifications for 2001 60 elpto wiring diagram for a 1994 60 hp 2stroke mercury outboard motor. Common problems with outboard boat steering include steering that becomes stiff suddenly, steering that locks up completely, and steering that turns in one direction easily, but does not turn in another. sometimes it shifts into reverse and next time not, just like it - Seloc Mercury Outboard Engine Repair question Search Fixya Press enter to search. Download Mercury outboard engine factory service repair manuals straight to your computer in just seconds. 3 litre 2brl sterndrive. Alarms Warnings - When a problem is detected, the warning horn sounds and the name of the offending alarm appears on the display. Nobody makes a more reliable, powerful, and efficient lineup of outboard motors than Mercury: Verado, Pro XS, FourStroke, SeaPro, and Jet. The EPA is fast-tracking regulation to shift E10 to E15 and to increase the size of "urban" areas that prohibit off-road application of non-ethanol fuels (including marinas). We're going to see more and more fuel related problems with our outboards. Mercury Optimax service manual 115, 135, 150, 175, DFI year 2000 and up. Each 6hp engine repair manual covers every aspect of repair. Right now there are undoubtedly numerous sites to shop from online, though you have definitely chosen our web-site and we appreciate it very much. Power limit will vary with level of overheat. Banse This review is based upon a two-year evaluation of a production 9. Overall the worst problem category is Mercury Mariner transmission problems. Doubtlessly you've already seen these outboard motors displayed on the showroom floor of your local dealership, no matter whether that may be in the U. A bit of history about Alaska's largest marine dealer. When the motor is in netural the shift control to near the reverse position. I recently discovered that some Mercury outboards (at least the 8 and 9. We reserve the right to make changes to this manual without prior notification. Find 25 Hp Mercury Outboard in Canada | Visit Kijiji Classifieds to buy, sell, or trade almost anything! New and used items, cars, real estate, jobs, services, vacation rentals and more virtually anywhere in Ontario. All boat parts from Seiler Marine are manufactured by the top names in the marine business and meet or exceed OEM specs. DOWNLOAD 90 horsepower Repair Manual Suzuki Johnson Evinrude Mercury Honda Yamaha This INSTANT REPAIR MANUAL DOWNLOAD for the Mercury-Mariner, Johnson-Evinrude, Suzuki, Honda, Yamaha 90 horsepower outboard engines were designed primarily for factory service 90 horsepower outboard technicians in a properly equipped shop. 0l Jamestown Distributors (800) 497-0010 Click to watch the JD Search Tutorial video & learn all about searching and browsing on Jamestowndistributors. An outboard marine engine repair manual is a book of instructions, or handbook, for learning how to maintain, service and overhaul the 85 HP outboard motor to factory specifications. 1976 mercury 50 hp outboard wont turn off; 1977 50 hp mercury outboard idle issue; 1979 mercury outboard 50 hp manual; 1975 50 hp mercury outboard carburerator idle screw; 1978 50 hp mercury outboard manual; 1980 mercury 50 hp 4 stroke carburetor adjustments; 1981 mercury 50 hp outboard how do you adjust the idle; 1982 mercury 500 50 hp dies on. Any damaged or worn components, such as the bushings or coupler, in the upper or lower shift rod linkage should be replaced. The electronic data in this Section has been largely supplied by CDI electronics, division of Rapair, Inc. - 2003, Mercury Marine Page 1 of 18 INSTALLATION MANUAL 75, 90 AND 115 HP (4-Stroke) NOTICE TO INSTALLER: After completing assembly, these instructions should be placed with the product for the owner's future use. The inboard/outboard engines can have the same problem as outboard engines. First i thought it was bunk gas and so i filled it up with the proper oil mix (50:1) and new gas. Each time the Mercury repair people blamed the problem on my husbands inability to shift properly. I have a 1986 OMC 4. Also for: 15 twostroke, 18 twostroke, 6 twostroke, 8 twostroke, 9. It a problem cannot be located and corrected with the aid of the guide, see your Authorized Dealer for further service. I remove plugs, turns engine over, replace with clean dry plugs and it runs well again for a while. "Outboard Motors" service and repair manuals. This INSTANT REPAIR MANUAL DOWNLOAD for the Mercury 115 hp outboard engines were designed primarily for factory service Mercury 115 hp outboard technicians in a properly equipped shop. ) With this model, Mercury Marine moved heaven and earth to make her durable in saltwater…or anywhere else. Any opinions on the Mercury Mariner 8hp with tiller shift? Is the tiller shift effective, prone to failure? I have a long way back to my engine and shift on the handle could be very handy, especially when single/double handing and docking in a breeze. All of our new & used products come complete with a factory warranty. Just type Lsailor1 in the YouTube search bar. Focusing on a bunch of di4a7791 mercury in stock on the internet. New Throttle/Shift Cable for Mercury Mariner 10 Ft. At that time the shift rod on this model was not made of stainless steel, and over time this rod got tweeked on both engines. When I try to put it into reverse it makes a loud clicking sound inside the control assembly. So if your serial number is "0 1234567" you would use only. The LEHR family of products utilizes a patented technology, which ensures that they are the cleanest, greenest and most reliable power tools and outboard engines on the market today. 1975 225hp mercury outboard manual 1976 225hp evinrude power tilt term oil level 1977 suzuki 225hp outboard motor how to replace rod shift connector 1995 johnson 225hp idle rpm 1996 225hp mercury outboard stalls when accelerating 1978 2005 mercury mariner 2 5hp thru 225hp repair manual 1979 225hp optimax service manual 2003 225hp yamaha computer problems 1980 225hp mercury optimax two stroke. Outboards should be attached to work stands, or lowered to ground as soon as possible. We feature a huge variety of items at competitive asking prices. NOTE: Mercury DOES NOT Use Model Years For Parts Lookup. Ask the experts on our Mercury Outboard Parts Forum for repair issues, diagnosing problems, links to diagrams, suggestions on buying parts and more. Look the area over where the shifting cable is attached to the outside of the motor to the shifting lever and linkage. An outboard marine engine repair manual is a book of instructions, or handbook, for learning how to maintain, service and overhaul the 70 HP outboard motor to factory specifications. 40, 50 and 60 hp. Common problems with outboard boat steering include steering that becomes stiff suddenly, steering that locks up completely, and steering that turns in one direction easily, but does not turn in another. Mercury 150 4 Stroke Outboard. A downloadable repair manual is a digitally delivered book of instructions that provides step-by-step maintenance, troubleshooting and repair procedures. If Mercury or Quicksilver outboard oil is not available, substitute another brand of 2-cycle outboard oil that is NMMA Certified TC-W3. DOWNLOAD 60HP Outboard Repair Manual Johnson Mercury Mariner Suzuki Yamaha INSTANTLY DOWNLOAD a 60 horsepower outboard repair manual straight to your computer in seconds. If the lever isn’t moving while your moving the shifting lever on your control box the problem should be right at the junction where they connect to the mount of the motor. 5 horsepower do not have shift linkage to disconnect, if you are removing the powerhead from your outboard or removing the lower unit from your outboard, and if your outboard has a. The other one dosen. Documents Similar To Verado Fault Codes. Online Parts lookup, Large inventories of Mercury Mariner outboard OEM and Aftermarket parts, Same Day Free Shipping, Discounted rates. Mercury 150 FourStroke The Mercury 150-hp FourStroke outboard has the low-end torque of a two-stroke and the fuel-efficiency that made four-strokes popular. 60 HP Mercury outboard tilt control problem outboard tiller controls pdf how to change impeller on 9. If the voltage is less than 9 1/2 volts during cranking there is a problem in the battery s or the Ignition switch Box. Order your decal set if not available. Please check back often as we get motors in all the time. Never drink and drive. DOWNLOAD outboard or inboard marine repair manuals straight to your computer in seconds—fix your problems now. I was attempting to trailer the boat last weekend, shifting into forward and back into reverse a few times, and then I had a problem. Since 1968, West Marine has grown to over 250 local stores, with knowledgeable Associates happy to assist. Did a lot of lobestor hooping this year next to break waters which calls for a lot of shifting and manuering of the boat. Problems in shifting with mechanical controls can be exacerbated by stretching of the control cables. Problems with any of these parts can interfere with proper boat operation and require troubleshooting to resolve. But you haven’t reached a dead end. ing minor outboard motor malfunctions, should they occur. A downloadable repair manual is a digitally delivered book of instructions that provides step-by-step maintenance, troubleshooting and repair procedures. First i thought it was bunk gas and so i filled it up with the proper oil mix (50:1) and new gas. go and look for cracks in the bulb or around the hose, sounds like it could be sucking some air i am not an outboard mechanic or anything but i have had my share of fuel line problems. Mercury / Mariner / Force Outboard Complete Lower Units. In addition, the plant manufactures Mercury outboard motor parts, so that owners can expect many hours of reliable service from their Mercury outboards. 1987 classic 50 mercury outboard review 2005 Mercury 50 HP manual specifications for 2001 60 elpto wiring diagram for a 1994 60 hp 2stroke mercury outboard motor. Mercruiser Sterndrive Controls and Cables I have a problem with shifting a 1972 Mercury cruiser I/O. I have a 15hp Mercury (Gamefisher) outboard and it's been running great until last Saturday. So if your serial number is "0 1234567" you would use only. We reserve the right to make changes to this manual without prior notification. Mercury or Quicksilver Premium TC-W3 2-Cycle oil is recommended for this engine. An outboard marine engine repair manual is a book of instructions, or handbook, for learning how to maintain, service and overhaul the 70 HP outboard motor to factory specifications. Like all mechanical equipment, Mercury motors can exhibit issues, ignition problems being some of the most worrisome. Problem is in the shift mechanism ,it seems to be highly tensioned some how. Fix your problems now! Download Automotive Repair Manuals for Outboard Engines, ATV, Motorcycle Service Manuals, Truck Repair Manuals, Car Repair Manuals, JetSki Manuals. This single cylinder outboard features an easy manual starting with a front mounted gear shift lever as well as tiller steering. Outboard Spares Response Hi, It could be a few things. Serial Number: OR: Product Line:. go and look for cracks in the bulb or around the hose, sounds like it could be sucking some air i am not an outboard mechanic or anything but i have had my share of fuel line problems. These units are new, not remanufactured, which means it has no wear and tear yet. This resulted in each outboard being stuck in forward. The bottom of this upper shift shaft has a splined female socket. got the recommended oil. When trying to re-install it stops short leaving around a 1" gap. 25 hp mercury outboard parts diagram 1986 as well as 25 hp mercury outboard parts list and diagram moreover 25 hp mercury outboard parts diagram 1991 with mercury outboard engine parts diagram and 40 hp mercury outboard parts diagram furthermore 25 hp 2005 mercury outboard parts diagram likewise 25 hp mercury outboard lower unit parts diagram further 1982 25 hp mercury outboard parts diagram. is ending its two-decade battle with California regulators over extra fees charged to customers by agreeing to pay the state more than $41 million. Imagine the thrill of speeding across the water in your boat while experiencing ultra-responsive automotive-like handling and mind-blowing performance. MERCURY PARTS CAN ONLY BE SOLD AND SHIPPED TO ADDRESSES WITHIN THE UNITED STATES. If Mercury or Quicksilver outboard oil is not available, substitute another brand of 2-cycle outboard oil that is NMMA Certified TC-W3. After trying all means and ways and having the STB shift actuator switched to port engine, dealer said i had a faulty shift actuator and had to have it replaced. some one may have put the wrong oil in it. Johnson Outboard; Mariner Outboard; Mercury Outboard; Mercury Outboard: Cowling, Cowls & Covers 25163 Fits Mercury Merc Mark 35-40 HP Outboard Upper Shift. When I try to put it into reverse it makes a loud clicking sound inside the control assembly. Does anyone own a 2002 Mercury optimax outboard and are having any problems with the motor cutting out at slow speed and not being able to be restarted. I wanted to move, so I started up the outboard and tried to put it into forward from neutral and nothing happened. Buy your di4a7791 mercury. Shop, read reviews, or ask questions about MERCURY MARINE 8hp 4-Stroke Outboard, 20 Shaft Length at the official West Marine online store. Hi guys i have a Trophy 2007 with a 2007 115 mercury EFI fourstroke on it it is really hard to shift gears, i have been reading that this is a really commen problem, some say its cable adjustment other say its the controls and cables any ideas. So if your serial number is "0 1234567" you would use only. 95 per download! If you have a dirty old paper copy of this manual or a PDF copy of this manual on your computer and it crashed we can help!. Having difficulty shifting from forward to neutral and to reverse. The other one dosen. Steven Lamp fishing in Key West professionally for over 25 years. Find your THROTTLE AND SHIFT LINKAGE(MERCURY)(MANUAL) diagrams at PPT using our parts catalog. The Mercury Pro XS outboard line has lightning-fast acceleration and quick speeds. DOWNLOAD 85HP (85HP) Outboard Repair Manual Download a 85HP outboard repair manual in seconds. Mercury or Quicksilver Premium TC-W3 2-Cycle oil is recommended for this engine. This twin-cylinder four-stroke delivers smooth, quiet, fuel efficient operation with the reliability that Mercury is known for. Mercury 40 HP Four Stroke 40ELPT Command Thrust 20 Inch Shaft Length Outboard Motor. If I can get it in reverse, it's fairly smooth and sometimes very smooth and it comes out of gear just fine. 9hp 4 Stroke Outboards question. Seems like a good idea. As we all know the bunny huggers of the world are taking control so the old ways of the presumably dirty engines are gone. Buy Discounted Mercury outboard parts and Mariner outboard motor Parts. Ultimately, both Buckley and Bruestle left Mercury. is ending its two-decade battle with California regulators over extra fees charged to customers by agreeing to pay the state more than $41 million. 00 Southcentral Outboards 2808 N 2150 St. Hi guys, I have a 60 hp Merc (1999/2000 model) on a c/console. there are two cables on the shift control but only one moves. Continuous. same gears just hydraulic shift pump. If you have one of these series of engines you best get this gear replaced before you get stranded 20 miles from the ramp as I did. 2002 merc 200hp carborated with merc controls. Shift System Theory: The shift system of a Mercruiser Alpha system is really very simple BUT it must all be working properly. Motor will go into forward and netural but has little or no reverse. Mercury; Outboard Parts and Kits shifting problems. Shop, read reviews, or ask questions about MERCURY MARINE 8hp 4-Stroke Outboard, 15 Shaft Length at the official West Marine online store. The drive probably has 10 hours on it now. CDI electronics has been the leader in outboard marine Ignition technology since 1983, and their products are marketed under the name of "Quick Strike ignitions". We have 350-400 Verado tunes up to 450 HP. A downloadable repair manual is a digitally delivered book of instructions that provides step-by-step maintenance, troubleshooting and repair procedures. Re: Mercury EFI outboard problem Post by mrbassin0614 » Wed Jan 11, 2012 7:31 am Ok so the bulb doesnt stay hard after youve been running it for a while. I need to know how to adjust the throttle/shift cables on a console control shift unit. This is a complete manual with detailed instructions, diagrams and more. Outboard Motors. It is nothing more than a remotely activated switch. ing minor outboard motor malfunctions, should they occur. Mercury / Mariner / Force OB Gearcase Housing. Mercury Marine's Chinese Outboard Motors Mercury Marine Builds 40- 50- and 60-Horsepower Outboard Motors in Suzhou, China. I thought at first it was due to the cold, but now I am thinking something is not right. This video shows how to the care of the stiff throttle problem on a boat with a remote controller going to an outboard. 3 litre 2brl sterndrive. Manuals contain step-by-step repair procedures, illustrations, pictures and advanced troubleshooting. I agree to receive text messages from SOUTHERN PREOWNED representatives and understand that no consent to texting is required for purchase of products or services. Buy Discounted Mercury outboard parts and Mariner outboard motor Parts. 25 hp mercury outboard parts diagram 1986 as well as 25 hp mercury outboard parts list and diagram moreover 25 hp mercury outboard parts diagram 1991 with mercury outboard engine parts diagram and 40 hp mercury outboard parts diagram furthermore 25 hp 2005 mercury outboard parts diagram likewise 25 hp mercury outboard lower unit parts diagram further 1982 25 hp mercury outboard parts diagram. Common problems with outboard boat steering include steering that becomes stiff suddenly, steering that locks up completely, and steering that turns in one direction easily, but does not turn in another. If the voltage is less than 9 1/2 volts during cranking there is a problem in the battery s or the Ignition switch Box. Routine Outboard Maintenance After your engine has been properly run in, you’ll need to establish a maintenance routine that begins with systematic checks every time you use your boat. If the lever isn't moving while your moving the shifting lever on your control box the problem should be right at the junction where they connect to the mount of the motor. • Beecher City, IL 62414 618 487 9499. When reassembling, dropping the powerhead down, align the shifting shaft bevel gears onto the shaft, slide things down which allowsthe shifting lever detent spring to slide into position. There is a screw that clamps the two pieces of the shift linkage shaft together. Durable & Reliable: Mercury’s Engine Guardian continually monitors critical sensors for any sign of a problem and immediately takes action, while the water-cooled Cool Fuel delivery system on the 8. It shifts fine once in neutral to forward. 0l Jamestown Distributors (800) 497-0010 Click to watch the JD Search Tutorial video & learn all about searching and browsing on Jamestowndistributors. 1990-2000 Mercury Mariner Outboard 9. 2 stroke 50 hp Mercury outboard runs well, cranks a few times, then won't crank. 1 l 2007 johnson rds-22 service manual pdf 35 horse. You may like my other videos. Mercury 15 HP stroke manual mariner drive shaft seized in mercury outboard tilt and trim problem Mercury outboard clasic 45 service manual mariner magnum 40 service manual. Hard shifting problems on a 225 mercury outboard - Answered by a verified Marine Mechanic We use cookies to give you the best possible experience on our website. Mercury is the same as Tohatsu. 5hp Motor Boat Short Shaft. An outboard marine engine repair manual is a book of instructions, or handbook, for learning how to maintain, service and overhaul the 70 HP outboard motor to factory specifications. Download a 15HP Yamaha, Suzuki, Evinrude, Mariner, Johnson, Mercury outboard repair manual in seconds. Outboard Gear / Throttle Adjustments. If you have a Mercruiser Alpha one with gear shift problems and are asking any of these questions. 9HP) have the F-N-R shift integrated with the throttle on the tiller. It a problem cannot be located and corrected with the aid of the guide, see your Authorized Dealer for further service. Shop our site and save big!. There's a plastic bracket under the cowling on the starboard side, to which the shift handle is connected. I do not know what year your outboard is or if this is a problem with Mercury outboards. This sounds like a problem with the shift linkage alignment (I've had similar issues on a '94 Suzuki 15 and a '94 Johnson 30). Common problems with outboard boat steering include steering that becomes stiff suddenly, steering that locks up completely, and steering that turns in one direction easily, but does not turn in another. An outboard marine engine repair manual is a book of instructions, or handbook, for learning how to maintain, service and overhaul the 85 HP outboard motor to factory specifications. If the voltage is less than 9 1/2 volts during cranking there is a problem in the battery s or the Ignition switch Box. I have a 1986 OMC 4. DOWNLOAD Suzuki Outboard DT/DF115 115HP Repair Manual DOWNLOAD Suzuki Outboard 115HP Repair Manual This INSTANT REPAIR MANUAL DOWNLOAD for the Suzuki 115 outboard engines were designed primarily for factory service Suzuki 115 outboard technicians in a properly equipped shop. I purchased and installed a new SE106 upper and lower unit a couple of months ago. Took it out for the second time and am Mercury Verado 250 Problems - The Hull Truth - Boating and Fishing Forum. Throttle shifts smoothly without L/U on and L/U shifts easily with vise grips and turning wheel. The problem I am having is that although the gearbox is working fine ,the shift from N to Reverse is very stiff and takes quite a bit of effort to move. Outboard Gear / Throttle Adjustments. I've tried putting the lower unit into forward, the upper shift in forward, no. 9hp 4 Stroke Outboards question. This is good news for freshwater anglers, tender owners, sailors and others in the market for an outboard that's modest in size but loaded with new technology and convenience. Outboards should be attached to work stands, or lowered to ground as soon as possible. The drive probably has 10 hours on it now. An outboard marine engine repair manual is a book of instructions, or handbook, for learning how to maintain, service and overhaul the 25 HP outboard motor to factory specifications. 2002 merc 200hp carborated with merc controls. 9 Mercury, four-stroke outboard motor. Most antique outboard motors sold here are from the 1950's. An outboard marine engine repair manual is a book of instructions, or handbook, for learning how to maintain, service and overhaul the 15 HP outboard motor to factory specifications. New Throttle/Shift Cable for Mercury Mariner 10 Ft. Hi, We have a mercury 9. Mercury Outboard Motors - Online Shop/Service/Repair Manuals Download Mercury Mariner Outboards 45 Jet 50 55 60 HP Models Service Manual Original Mercury Mariner Outboards Service and Repair Manual. Whether you have an outboard in a runabout, are a weekend sailor or a high performance racer, you will have a system operated by a marine throttle or shift cable. If you have a Mercruiser Alpha one with gear shift problems and are asking any of these questions.